Skip to main content Skip to main navigation menu Skip to site footer

Effect of Composition and Morphology of Electrospun Polyacrylonitrile/Polyvinylpyrrolidone (PAN/PVP) Nanofibers on Adsorption of Methylene Blue and Congo Red Dyes

  • Istiara Hanifah
    Istiara Hanifah*
    Department of Materials Engineering, Faculty of Industrial Technology, Institut Teknologi Sumatera, Terusan Ryacudu, Way Hui, Jati Agung, Lampung Selatan 35365, Indonesia
    * Corresponding author
  • Alex Triputra Lumban Tobing
    Alex Triputra Lumban Tobing
    Department of Materials Engineering, Faculty of Industrial Technology, Institut Teknologi Sumatera, Terusan Ryacudu, Way Hui, Jati Agung, Lampung Selatan 35365, Indonesia
  • Hanna Ronauli Permata Simamora
    Hanna Ronauli Permata Simamora
    Department of Materials Engineering, Faculty of Industrial Technology, Institut Teknologi Sumatera, Terusan Ryacudu, Way Hui, Jati Agung, Lampung Selatan 35365, Indonesia
  • Anisa Fitri
    Anisa Fitri
    Department of Materials Engineering, Faculty of Industrial Technology, Institut Teknologi Sumatera, Terusan Ryacudu, Way Hui, Jati Agung, Lampung Selatan 35365, Indonesia
  • Agita Phasa
    Agita Phasa
    Department of Materials Engineering, Faculty of Industrial Technology, Institut Teknologi Sumatera, Terusan Ryacudu, Way Hui, Jati Agung, Lampung Selatan 35365, Indonesia
Department of Materials Engineering, Faculty of Industrial Technology, Institut Teknologi Sumatera, Terusan Ryacudu, Way Hui, Jati Agung, Lampung Selatan 35365, Indonesia
Department of Materials Engineering, Faculty of Industrial Technology, Institut Teknologi Sumatera, Terusan Ryacudu, Way Hui, Jati Agung, Lampung Selatan 35365, Indonesia
Department of Materials Engineering, Faculty of Industrial Technology, Institut Teknologi Sumatera, Terusan Ryacudu, Way Hui, Jati Agung, Lampung Selatan 35365, Indonesia
Department of Materials Engineering, Faculty of Industrial Technology, Institut Teknologi Sumatera, Terusan Ryacudu, Way Hui, Jati Agung, Lampung Selatan 35365, Indonesia
Department of Materials Engineering, Faculty of Industrial Technology, Institut Teknologi Sumatera, Terusan Ryacudu, Way Hui, Jati Agung, Lampung Selatan 35365, Indonesia

Abstract

Synthetic dyes such as methylene blue (MB) and Congo red (CR) are persistent water pollutants requiring efficient removal. This study examines the effect of composition and morphology on the adsorption performance of electrospun polyacrylonitrile/polyvinylpyrrolidone (PAN/PVP) nanofiber membranes. PAN/PVP fibers with different PAN loadings (0.7–1.0 g, total polymer mass 1.3 g) were fabricated by electrospinning and subjected to hot-water soaking at 80 °C followed by thermal treatment at 200 °C. SEM and FTIR confirmed continuous nanofibrous networks containing both PAN and partially removed PVP, with only subtle morphological differences among compositions. Batch adsorption tests showed preferential uptake of MB over CR, with the highest MB capacity of 8.38 mg g<sup>−1</sup> obtained for the PAN/PVP-8 membrane and the highest CR capacity of 3.32 mg g<sup>−1</sup> obtained for the PAN/PVP-10 membrane, with only modest variation among the other ratios. Kinetic analysis revealed that MB and CR adsorption follow a pseudo-second-order model, indicating surface-controlled uptake and suggesting that further improvement will require targeted surface functionalization.

References

  1. 1. Sudarshan S., Harikrishnan S., RathiBhuvaneswari G., Alamelu V., Aanand S., Rajasekar A., Govarthanan M.. Impact of textile dyes on human health and bioremediation of textile industry effluent using microorganisms: current status and future prospects. Journal of Applied Microbiology. 2023;134:lxac064. https://doi.org/10.1093/jambio/lxac064
  2. 2. Silina A., El Achari A., Salaün F.. Metal-organic framework electrospun nanofibers in application to dye removal from textile wastewaters: A review. Journal of Environmental Chemical Engineering. 2024;12:114819. https://doi.org/10.1016/j.jece.2024.114819
  3. 3. Dhruv Patel D., Bhatt S.. Environmental pollution, toxicity profile, and physico-chemical and biotechnological approaches for treatment of textile wastewater. Biotechnology and Genetic Engineering Reviews. 2022;38:33-86. https://doi.org/10.1080/02648725.2022.2048434
  4. 4. Donkadokula N.Y., Kola A.K., Naz I., Saroj D.. A review on advanced physico-chemical and biological textile dye wastewater treatment techniques. Reviews in Environmental Science and Bio/Technology. 2020;19:543-560. https://doi.org/10.1007/s11157-020-09543-z
  5. 5. Hao Y.S., Othman N., Zaini M.A.A.. Methylene blue and Congo red removal by activated carbons: A current literature, Acta Universitatis Sapientiae. Agriculture and Environment. 2022;14:29-44. https://doi.org/10.2478/ausae-2022-0003
  6. 6. Vedula S.S., Yadav G.D.. Wastewater treatment containing methylene blue dye as pollutant using adsorption by chitosan lignin membrane: Development of membrane, characterization and kinetics of adsorption. Journal of the Indian Chemical Society. 2022;99:100263. https://doi.org/10.1016/j.jics.2021.100263
  7. 7. Dissanayake N.S.L., Pathirana M.A., Wanasekara N.D., Mahltig B., Nandasiri G.K.. Removal of Methylene Blue and Congo Red Using a Chitosan–Graphene Oxide-Electrosprayed Functionalized Polymeric Nanofiber Membrane. Nanomaterials. 2023;13:1350. https://doi.org/10.3390/nano13081350
  8. 8. Dutta S., Gupta B., Srivastava S.K., Gupta A.K.. Recent advances on the removal of dyes from wastewater using various adsorbents: a critical review. Materials Advances. 2021;2:4497-4531. https://doi.org/10.1039/d1ma00354b
  9. 9. Hamad H.N., Idrus S.. Recent Developments in the Application of Bio-Waste-Derived Adsorbents for the Removal of Methylene Blue from Wastewater: A Review. Polymers. 2022;14:783. https://doi.org/10.3390/polym14040783
  10. 10. Murphy O.P., Vashishtha M., Palanisamy P., Kumar K.V.. A Review on the Adsorption Isotherms and Design Calculations for the Optimization of Adsorbent Mass and Contact Time. ACS Omega. 2023;8:17407-17430. https://doi.org/10.1021/acsomega.2c08155
  11. 11. Pathirana M.A., Dissanayake N.S.L., Wanasekara N.D., Mahltig B., Nandasiri G.K.. Chitosan-Graphene Oxide Dip-Coated Polyacrylonitrile-Ethylenediamine Electrospun Nanofiber Membrane for Removal of the Dye Stuffs Methylene Blue and Congo Red. Nanomaterials. 2023;13:498. https://doi.org/10.3390/nano13030498
  12. 12. Fakhry H., El-Sonbati M., Omar B., El-Henawy R., Zhang Y., EL-Kady M.. Novel fabricated low-cost hybrid polyacrylonitrile/polyvinylpyrrolidone coated polyurethane foam (PAN/PVP@PUF) membrane for the decolorization of cationic and anionic dyes. Journal of Environmental Management. 2022;315:115128. https://doi.org/10.1016/j.jenvman.2022.115128
  13. 13. S. T. M., Arshad A.B., Lin P.T., Widakdo J., M. H. K., Austria H.F.M., Hu C.C., Lai J.Y., Hung W.S.. A review of recent progress in polymeric electrospun nanofiber membranes in addressing safe water global issues. RSC Advances. 2021;11:9638-9663. https://doi.org/10.1039/d1ra00060h
  14. 14. Rianjanu A., Marpaung K.D.P., Melati E.K.A., Aflaha R., Wibowo Y.G., Mahendra I.P., Yulianto N., Widakdo J., Triyana K., Wasisto H.S., Taher T.. Integrated adsorption and photocatalytic removal of methylene blue dye from aqueous solution by hierarchical Nb2O5@PAN/PVDF/ANO composite nanofibers. Nano Materials Science. 2024;6:96-105. https://doi.org/10.1016/j.nanoms.2023.10.006
  15. 15. Aflaha R., Afiyanti H., Azizah Z.N., Khoirudin H., Rianjanu A., Kusumaatmaja A., Roto R., Triyana K.. Improving ammonia sensing performance of quartz crystal microbalance (QCM) coated with nanofibers and polyaniline (PANi) overlay. Biosensors and Bioelectronics: X. 2023;13:100300. https://doi.org/10.1016/j.biosx.2022.100300
  16. 16. Aflaha R., Putri L.A., Maharani C.N., Rianjanu A., Roto R., Wasisto H.S., Triyana K.. Tuning a Superhydrophobic Surface on an Electrospun Polyacrylonitrile Nanofiber Membrane by Polysulfone Blending. ACS Omega. 2024;9:29840-29847. https://doi.org/10.1021/acsomega.4c03554
  17. 17. Aflaha R., Maharani C.N., Putri L.A., Prabowo Y.D., Rahman I., Taher T., Rianjanu A., Roto R., Wasisto H.S., Triyana K.. A superhydrophobic and heat-resistant PAN/PSU/PTFE composite nanofiber membrane for high-efficiency PM _1.0 and PM _2.5 filtration. Materials Advances. 2024;5:9731-9743. https://doi.org/10.1039/D4MA00841C
  18. 18. Aflaha R., Putri L.A., Farrel A., Anzinger S., Rianjanu A., Yulianto N., Fueldner M., Roto R., Peiner E., Wasisto H.S., Triyana K.. Crafting high-temperature stable and hydrophobic nanofiber membranes for particulate matter filtration. Communications Materials. 2025;6:87. https://doi.org/10.1038/s43246-025-00799-y
  19. 19. Katriani L., Aflaha R., Maharani C.N., Naafi’ah Salsabila F., As’ari A.H., Rianjanu A., Nurwantoro P., Roto R., Triyana K.. Quartz Crystal Microbalance Coated with a Polyvinylpyrrolidone Microfiber Active Layer as a High-Performance Acetic Acid Gas Sensor. Langmuir. 2025;41:4632-4640. https://doi.org/10.1021/acs.langmuir.4c04474
  20. 20. Aflaha R., Putri E.N.S., Maharani C.N., Katriani L., As’ari A.H., Rianjanu A., Putri W.B.K., Triyana K., Gupta R., Roto R.. QCM-based ammonia gas sensors with electrospun polymer-based nanofibers for liver and kidney disease detection: a mini-review. Journal of Materials Chemistry B. 2025;13:13589-13607. https://doi.org/10.1039/D5TB00842E
  21. 21. Zhou G., Jiang L., Chen G., Ma Y., Wang Y., Liu R.. Electrospun porous polyacrylonitrile/polyvinylpyrrolidone nanofiber membrane with ultra-hydrophilic and high moisture-permeability for dust personal protection. Journal of Environmental Chemical Engineering. 2024;12:113524. https://doi.org/10.1016/j.jece.2024.113524
  22. 22. Kang Y., Chen J., Feng S., Zhou H., Zhou F., Low Z.X., Zhong Z., Xing W.. Efficient removal of high-temperature particulate matters via a heat resistant and flame retardant thermally-oxidized PAN/PVP/SnO2 nanofiber membrane. Journal of Membrane Science. 2022;662:120985. https://doi.org/10.1016/j.memsci.2022.120985
  23. 23. Wu H., Wang Y., Zhang X., Xing W., Li L., Wang H., Huang L., Tang J.. PAN/ CB spheres modified PAN/PVP dual amphiphilic porous nanofiber membranes for high-performance oil-water separation. Colloids and Surfaces A: Physicochemical and Engineering Aspects. 2025;726:137768. https://doi.org/10.1016/j.colsurfa.2025.137768
  24. 24. Mahmood O.A.A.Q., Waisi B.I.. Crystal violet dye removal from aqueous water using polyacrylonitrile precursor beads. Materials Today: Proceedings. 2021;42:2185-2192. https://doi.org/10.1016/j.matpr.2020.12.303
  25. 25. Chokki J., Darracq G., Poelt P., Baron J., Gallard H., Joyeux M., Teychené B.. Investigation of Poly(ethersulfone)/Polyvinylpyrrolidone ultrafiltration membrane degradation by contact with sodium hypochlorite through FTIR mapping and two-dimensional correlation spectroscopy. Polymer Degradation and Stability. 2019;161:131-138. https://doi.org/10.1016/j.polymdegradstab.2019.01.017
  26. 26. Wang F., Zhang Z., Yan Y., Shen Z., Wang Q., Gerhard R.. Surface Reconstruction on Electro-Spun PVA/PVP Nanofibers by Water Evaporation. Nanomaterials. 2022;12:797. https://doi.org/10.3390/nano12050797
  27. 27. Mohammad N., Atassi Y.. Adsorption of methylene blue onto electrospun nanofibrous membranes of polylactic acid and polyacrylonitrile coated with chloride doped polyaniline. Scientific Reports. 2020;10:13412. https://doi.org/10.1038/s41598-020-69825-y
  28. 28. Ulfa M., Oktaviani S.L., Mulyani B., Sholeha N.A.. Metal Oxide for Fast Adsorption System in the Methylene Blue Removal. Indonesian Journal of Chemistry. 2025;25:619. https://doi.org/10.22146/ijc.92617
  29. 29. Bakar N.A., Othman N., Yunus Z.M., Altowayti W.A.H., Tahir M., Fitriani N., Mohd-Salleh S.N.A.. An insight review of lignocellulosic materials as activated carbon precursor for textile wastewater treatment. Environmental Technology & Innovation. 2021;22:101445. https://doi.org/10.1016/j.eti.2021.101445
  30. 30. Wang J., Guo X.. Adsorption kinetics and isotherm models of heavy metals by various adsorbents: An overview. Critical Reviews in Environmental Science and Technology. 2023;53:1837-1865. https://doi.org/10.1080/10643389.2023.2221157
  31. 31. Largitte L., Pasquier R.. A review of the kinetics adsorption models and their application to the adsorption of lead by an activated carbon. Chemical Engineering Research and Design. 2016;109:495-504. https://doi.org/10.1016/j.cherd.2016.02.006
  32. 32. Ali D.A., Abdalla F.M., Gamil D.A., Elsawy H.A.. Isotherm and kinetics studies for the adsorption of methylene blue and methyl red dyes from aqueous solutions using chitosan. ARPN J. Eng. Appl. Sci.. 2021;16:732-741.
  33. 33. Zhang L., Yang L., Chen J., Yin W., Zhang Y., Zhou X., Gao F., Zhao J.. Adsorption of Congo Red and Methylene Blue onto Nanopore-Structured Ashitaba Waste and Walnut Shell-Based Activated Carbons: Statistical Thermodynamic Investigations, Pore Size and Site Energy Distribution Studies. Nanomaterials. 2022;12:3831. https://doi.org/10.3390/nano12213831
  34. 34. Soleimani Fard M., Samadani Langeroodi N., Javan M., Dehno Khalaji A.. The Removal of Methylene Blue from Aqueous Solutions Using CuFe_2O_4/PVP Nanocomposite: An Experimental and Theoretical Study. Iranian Journal of Soil and Water Research. 2025;55:2109-2124. https://doi.org/10.22059/ijswr.2024.379082.669764
  35. 35. Fatiatun, Bakar S.A., Mohamed A., Kusuma H.H., Muqoyyanah, Mohamat R., Kumar V.V., Ali K., Nuryadi R., Azis M.N.A., Ahmad M.K., Mamat M.H., Othman M.H.D.. High Methylene Blue Adsorption Efficiency of Cellulose Acetate-Based Electrospun Nanofiber Membranes Modified with Graphene Oxide and Zeolite. International Journal of Environmental Research. 2025;19:18. https://doi.org/10.1007/s41742-024-00683-6
  36. 36. Strebel A., Behringer M., Hilbig H., Machner A., Helmreich B.. Anionic azo dyes and their removal from textile wastewater through adsorption by various adsorbents: a critical review. Frontiers in Environmental Engineering. 2024;3:1347981. https://doi.org/10.3389/fenve.2024.1347981
  37. 37. Khan A., Arif M., Han Z., Xie Y., Ni C.. Mechanism and performances of methyl orange and Congo red adsorption by MnO2–PVP composite. Water Practice & Technology. 2024;19:1047-1060. https://doi.org/10.2166/wpt.2024.032